SK 850 I Automatic Implant Blasting Machine

SK 850 I Automatic Implant Blasting Machine

Designed for medical implant manufacturers, an injection-type stainless steel machine offering automatic blasting capacity of up to 300 units per hour with a zero-dust-emission wet blasting system.

  • Zero-dust-emission, patented wet (slurry) blasting system
  • Automatic dual-nozzle — rotation direction and speed on the implant holder shaft are programmable
  • 40% faster than vacuum systems, up to 300 units/hour processing capacity
  • 850x800x800 mm stainless steel, single front-door blasting cabin
  • Jet-Pulse filtration (80-mesh stainless-wire cartridge), anti-corrosive stainless steel design
  • Standard safety/security package included

Product Description

The SK 850 I is an automatic implant blasting machine developed to help implant manufacturers achieve homogeneous, standard surface quality and provide the required surface roughness. It sprays a mixture of blasting consumable (specific gravity below 4 gr/cm³) and water onto the surface using a specially designed slurry spray pump, in addition to the vacuum effect created by pressurized air; the amount of consumable sprayed can be increased or decreased. The system is CE certified and, by design, has zero dust emission — a system patented to SAYKAR.

Operation: in the front-doored machine, implants are attached one by one to the holder shaft by personnel, and the front door is closed; blasting time, rotation speed and rotation direction are entered on the PLC screen and the process is started; when finished, the machine gives an audible/visual alert and the operator repeats the process with the next implant. In addition to the wet blasting process operating with zero dust, the system also reduces the risk of consumable embedding into the surface — serving implant manufacturers' goal of homogeneous, standard surface quality.

The blasting cabin measures 850x800x800 mm, is of stainless steel construction and has a single front-loading door. The filtration system has an 80-mesh stainless-wire filter cartridge that filters the air pumped into the machine before it exits; it operates with a self-cleaning Jet-Pulse system and is fed by a 1.1 kWh fan motor. The machine is shipped with standard 8 mm boron carbide nozzles and stainless steel blasting guns with 4.2 mm injectors consuming 1.2 m³/min of air at 6 bar; the gun mounting stand is adjustable in height and angle.

Technical Specifications

SystemWet (slurry) blasting, injection, zero dust emission, patented
Blasting Cabin850 x 800 x 800 mm, stainless steel, single front door
Number of Nozzles2 (automatic)
Nozzle TypeStandard 8 mm boron carbide (Model SM 1708); custom special-order boron carbide nozzles available for an additional fee on request
GunStainless steel, 4.2 mm injector, 1.2 m³/min air consumption at 6 bar
Gun Mounting StandHeight and angle adjustable
Minimum Consumable20 kg
ControlPLC screen — blasting time, rotation speed, rotation direction input and programming
Processing CapacityUp to 300 units per hour
FiltrationJet-Pulse, 80-mesh stainless-wire cartridge, 1.1 kWh fan motor
ConsumableSpecific gravity below 4 gr/cm³ (Al. oxide, glass bead, silicon carbide, garnet, etc.); steel/stainless shot-grit over 7 gr/cm³ not used. Consumable can also be supplied by SAYKAR on request (optional)
Electrical380V/3Ph/50Hz
Air2.4 m³/min at 6 bar
Water / DrainCity mains water / wastewater drain
Warranty2-year manufacturer warranty (excluding wear consumable parts)
Installation and Training1-day installation and commissioning; 0.5-1 day user/maintenance training (optional)
Spare PartsDetailed spare parts list in 3 categories: consumable parts (filter cartridges, nozzles, guns, pump and equipment, wiper systems — average life under 2400 hours/1 year), recommended parts (motors, solenoid valves — 2400-9999 hours), and general spare parts (batteries, lamps, electrical components)
SafetyStandard safety/security package included

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